1998 Suburban - Locked in 4LO

Highside

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Greetings All:

Brand new to this forum and a first-time Suburban owner. Not a stranger to wrenching... Always done my own work since I was about 15... Now 47...

I recently bought a 1998 Suburban 4WD SLT a couple of weeks ago to primarily use as a beach truck. Got a great deal (maybe...LOL).

Went to the beach Saturday for some surf fishing... Had to switch to 4LO to get down the soft beach sand. All went well until I left the beach area and reached the pier parking lot. The push-button shifter would not switch to either 2HI or 4HI. I had to drive it home approximately 20+ miles in 4LO. Not fun. Fortunately, I read that the AutoTrac NV246 transfer case is pretty forgiving on pavement.

Sunday arrived and I proceed to do a little troubleshooting. With the wife in the drivers seat, I crawled under the truck and had her place the tranny in neutral (engine running) and cycle thru the push-button switches. I could hear/feel the transfer case motor attempting to do its thing...

After some internet research, I read that the motor position sensor had a pretty high failure rate. The push-button lights were acting funky so I thought this must be the problem.

I removed the skid plate, front driveshaft and finally the transfer case motor assembly. With it unmounted from the transfer case, I was able to reconnect the two connectors and had the wife cycle through the push-buttons again.

The motor cycled forward, back, forward, back and then stopped. I am not sure if this is normal behavior but it at least spun when she pushed the buttons on the dash.

I figured the sensor was still outta whack, and after removing the motors' protective cover and finding all kinds of corrosion, I decided to spend the bucks and replace the entire assembly.

After reading on the internet forums that the new motor assembly would be shipped in a "neutral" position, I decided to try to manually place the transfer case into neutral in advance of receiving the replacement assembly.

Using a 9/16" wrench, I attempted to move the selector shaft (?) into the neutral position by attempting a single CCW click of the shaft. Unfortunately, the shaft would not spin... either direct. In fact, the shaft seemed a little bit wobbly.

After reading this long story, I will get to the gist of my post...

1. Should I have raised the rear wheels off of the ground or removed the rear driveshaft before attempting to rotate the selector shaft in case the transfer case gears were in a bind?

2. If the shaft doesn't spin freely with the tranny in neutral, is the transfer case screwed?

3. If so, should I anticipate replacing particular parts, in advance, should I attempt to do a rebuild myself?

As I mentioned, I am not afraid to tear things apart, and usuallly they go back together successfully (haha), but is this something I want to attempt to fix myself, in my driveway, given the symptoms described above?

This is a great forum and I look forward to your knowledgable replies!

Regards,

Highside
Rockport, Tx.
 
Greetings All:

Brand new to this forum and a first-time Suburban owner. Not a stranger to wrenching... Always done my own work since I was about 15... Now 47...

I recently bought a 1998 Suburban 4WD SLT a couple of weeks ago to primarily use as a beach truck. Got a great deal (maybe...LOL).

Went to the beach Saturday for some surf fishing... Had to switch to 4LO to get down the soft beach sand. All went well until I left the beach area and reached the pier parking lot. The push-button shifter would not switch to either 2HI or 4HI. I had to drive it home approximately 20+ miles in 4LO. Not fun. Fortunately, I read that the AutoTrac NV246 transfer case is pretty forgiving on pavement.

Sunday arrived and I proceed to do a little troubleshooting. With the wife in the drivers seat, I crawled under the truck and had her place the tranny in neutral (engine running) and cycle thru the push-button switches. I could hear/feel the transfer case motor attempting to do its thing...

After some internet research, I read that the motor position sensor had a pretty high failure rate. The push-button lights were acting funky so I thought this must be the problem.

I removed the skid plate, front driveshaft and finally the transfer case motor assembly. With it unmounted from the transfer case, I was able to reconnect the two connectors and had the wife cycle through the push-buttons again.

The motor cycled forward, back, forward, back and then stopped. I am not sure if this is normal behavior but it at least spun when she pushed the buttons on the dash.

I figured the sensor was still outta whack, and after removing the motors' protective cover and finding all kinds of corrosion, I decided to spend the bucks and replace the entire assembly.

After reading on the internet forums that the new motor assembly would be shipped in a "neutral" position, I decided to try to manually place the transfer case into neutral in advance of receiving the replacement assembly.

Using a 9/16" wrench, I attempted to move the selector shaft (?) into the neutral position by attempting a single CCW click of the shaft. Unfortunately, the shaft would not spin... either direct. In fact, the shaft seemed a little bit wobbly.

After reading this long story, I will get to the gist of my post...

1. Should I have raised the rear wheels off of the ground or removed the rear driveshaft before attempting to rotate the selector shaft in case the transfer case gears were in a bind?

2. If the shaft doesn't spin freely with the tranny in neutral, is the transfer case screwed?

3. If so, should I anticipate replacing particular parts, in advance, should I attempt to do a rebuild myself?

As I mentioned, I am not afraid to tear things apart, and usuallly they go back together successfully (haha), but is this something I want to attempt to fix myself, in my driveway, given the symptoms described above?

This is a great forum and I look forward to your knowledgable replies!

Regards,

Highside
Rockport, Tx.

Common for the wire harness to go bad and will short out causing the issues your having. Start with the simple and inspect the sire harness to the encoder motor.

Good luck and keep us posted. ;)
 


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